Tool Control Foam Shadow Boards
Tool organisation isn’t just about tidiness – it’s about efficiency, safety, and quality control. Shadow board foam has emerged as a game-changing solution for engineering workshops and various industries where tool control is paramount.
But what is shadow board foam, and how does it work?
In this guide, we discuss:
- What is shadow board foam?
- What is shadow board foam made of?
- Benefits of shadow board foam in workshops
- Custom shadow board foams from Polstore
Let’s dive in.
What is Shadow Board Foam?
Shadow board foam, also known as tool control foam or tool shadowing foam, is a versatile storage solution designed to organise and protect tools and equipment. It’s made from a durable foam material with cutouts that precisely fit the shape of each item.
When placed in a shadow board or toolbox, the foam creates a visual reference, instantly alerting users if an item is missing. This innovative product is widely used across various industries to improve efficiency, safety, and productivity.
What is Shadow Board Foam Made Of?
Shadow board foam is typically made from durable, high-quality materials such as plastazote foam, polyethene or polyurethane foam. These materials are chosen for their resilience, flexibility, and ability to withstand repeated use without degrading.
The foam is often coloured in bold, contrasting hues to provide a clear visual indication when a tool or item is missing.
At Polstore Storage Systems, we offer custom shadow board foam and practical storage solutions from smaller garages to larger workshops in a multitude of industries.
Don’t let disorganisation slow you down. Simplify, optimise, and stay efficient with shadow board foams – the ultimate solution for a streamlined workspace! Get in touch with our team to see how we can help.
Call our experts on +44 800 008 6861 or complete our online enquiry form.
Benefits of Using Shadow Board Foam in Workshops
Using shadow board foam in a workshop has many benefits. It helps create a more efficient, organised, and safe workspace.
Here are some of the key advantages:
1. Improved Organisation
- Designated Spaces: Every tool has its own spot. This helps you find and put back items easily.
- Visual Cues: The different colours of the foam show you right away if a tool is missing. This saves time when searching.
2. Enhanced Efficiency
- Saves Time: Tools are in their right places. This cuts down the time spent searching for them.
- Better Workflow: A well-organised workspace helps things run smoothly and lets tasks get done faster.
3. Tool Protection
- Less Wear and Tear: Tools are kept safe, which lowers the chance of damage from bumping or moving around.
- Longer Tool Life: Storing tools correctly keeps them in good shape, making them last longer and cutting down on replacement costs.
4. Increased Safety
- Accountability: Shadow board foam makes sure that all tools are easy to track. This helps prevent losing items, which can create safety risks.
- Compliance: It meets safety rules, especially in fields like aerospace and automotive, where keeping track of tools is very important.
5. Cost Savings
- Less Tool Loss: When tools are kept in order and tracked, they are less likely to be lost. This saves money on buying replacements.
- Longer Tool Life: Storing tools correctly helps them last longer. This means you won’t have to replace them as often.
6. Customisation
- Custom Solutions: Shadow board foam can be shaped to match the exact size and form of your tools and equipment.
- Flexibility: It’s adaptable to various workshop setups and tool collections, making sure it fits perfectly in any work area.
7. Improved Work Environment
- Reduced Clutter: A tidy workspace has less mess. This makes it easier to work and move around.
- Morale Boost: A clean and arranged workspace can lift employee mood and job happiness.
8. Training and Onboarding
- Easy to Find: New workers can easily see where tools are located. This helps with training and getting used to the workspace.
- Keep It the Same: This makes sure tools go back to the same spot every time. A consistent space makes working easier and more predictable.
9. Inventory Management
- Quick Audits: Shadow board foam lets you do fast checks. It helps you quickly see if any tools are not there.
- Accurate Tracking: It helps you keep exact inventory records. This way, you can ensure that all tools are present.
10. Professional Appearance
- Great Presentation: A tidy workshop with shadow board foam looks professional for clients and visitors.
- Branding: You can customise shadow board foam with your company’s logo or colours. This helps improve the workshop’s overall look.
Create Your Custom Shadow Board Foams With Polstore
Each tool board system is manufactured from durable plastazote foam and is created to the exact dimensions of your unique layout.
Here’s how you can create your custom shadow board foams with Polstore:
Step 1: Share Your Vision
Send us your items, layout ideas, and specifications. Our team will work with you to understand your needs and bring your vision to life.
Step 2: Precision Surveying
Our team meticulously surveys, scans, and measures all your tools and equipment to ensure a perfect fit. This step is crucial for creating precise cut-outs that securely hold your items.
Step 3: Your Approval Matters
Review the detailed 2D layout we send. Feel free to suggest any changes to make sure it meets your exact needs. Your input is vital in creating a solution that works perfectly for you.
Step 4: Final Layout Approval
Once satisfied, give us the green light. Your final layout is signed off and ready for production. This ensures that everything is in place before manufacturing begins.
Step 5: Crafted with Care
Our skilled team manufactures your shadow board foams with precision. Each piece undergoes thorough inspection and quality checks before it leaves our facility, ensuring you receive a top-quality product.
Step 6: Hassle-Free Dispatch
Customised foams are paired with your tools and assets and securely despatched to your doorstep. We handle the logistics so you can focus on what you do best.
Step 7: Unbox, Organise, Wow!
Get ready to be wowed as you unbox your meticulously organised tools. Experience efficient organisation and elevate your workflow with custom shadow board foams from the start.
Looking For a Custom Shadow Board Foam Quote?
For engineering workshops and other industries looking to optimise their tool and asset management, we offer custom shadow board foam solutions tailored to meet specific needs. With a focus on quality, durability, and precision, our shadow board foam products ensure that every tool is in its designated spot, visible, and within arm’s reach.
With Polstore, you can transform your workspace into a well-organised, efficient, and safe environment. Contact us today to start your journey towards a more streamlined and productive workshop.
Don’t let disorganisation slow you down. Revolutionise your workspace – organised tools, organised success!
Call our experts on +44 800 008 6861 or complete our online enquiry form.
FAQs
What is shadow board foam used for?
Shadow board foam is used for organising and storing tools and equipment. It provides designated spaces for each item, making it easy to see if anything is missing and ensuring tools are protected and easily accessible.
How thick is shadow board foam?
The thickness of shadow board foam can vary depending on the application, but it typically ranges from 10mm to 50mm. The most common thicknesses are 20mm and 30mm, providing a balance between durability and flexibility.
How is shadow board foam cut for workshop tool boxes?
Shadow board foam is typically cut using a CNC router. This machine is equipped with a cutting tool that can precisely follow a digital design to create the desired shapes and sizes for the foam inserts.
What type of foam is best for tool boxes?
The best type of foam for tool boxes is high-density polyethylene or polyurethane foam, often referred to as plastazote foam. This material is durable, flexible, and resistant to wear, making it ideal for protecting and organising tools.
Related Guides:
- 4 Reasons Why Tool Control is Essential
- 5 Workshop Storage Ideas to Organise Your Space
- How to Effectively Store Engineering Workshop Equipment
- 13 Benefits of a Shipping Container Workshop Conversion
- 15 Garage Storage Solutions for Workshop Organisation
- How to Design the Perfect Machine Shop Fitout
- 10 Must-Have Storage Solutions For Your Workshop
- How to Set Up a Workshop